Hydrocyclone Group

A hydrocyclone group consists of two or more hydrocyclones connected in series or parallel, equipped with shared underflow and overflow tanks. Lined with wear-resistant materials and optionally fitted with automatic control systems, it meets large-scale processing needs in mining, environmental protection and other fields, with a classification efficiency of 70-85%, strong adaptability and convenient maintenance.

Specific Gravity:1.5-7.0

Correction Factor:0.54-1.86

Capacity:10-524 m³/h

Details
Advantage
Parameters
Application

Product Details

Introduction: A hydrocyclone group consists of two or more hydrocyclones connected in series or parallel, equipped with shared underflow and overflow tanks. Lined with wear-resistant materials and optionally fitted with automatic control systems, it meets large-scale processing needs in mining, environmental protection and other fields, with a classification efficiency of 70-85%, strong adaptability and convenient maintenance.

Working Principle: Mixed materials enter each unit in the group under pressure to form a high-speed vortex, generating a centrifugal force field dozens to hundreds of times the gravity. Coarse particles or high-density components are thrown to the wall and discharged from the underflow port with the outer vortex, while fine particles or low-density components gather in the center and are discharged from the overflow port with the inner vortex. Multiple units work synergistically through a slurry distributor, and the underflow and overflow are collected into shared tanks respectively to complete separation.

Product Advantage

Large-scale Processing Capacity for Industrial Production: Multiple hydrocyclones in parallel, with processing capacity expandable to 100-5000m³/h, matching large-scale continuous production in mining and metallurgy.
Uniform Separation Precision & Stable Quality: Unified feed main pipe ensures consistent feed parameters for each unit, avoiding separation fluctuations and ensuring uniform particle size distribution of overflow and underflow.
High Integration & Convenient O&M: Integrated design of supports and pipelines, compact structure; centralized monitoring of key parameters; valve switching enables non-stop maintenance for single unit, reducing production interruption risk.
Energy-saving & Low-carbon Adaptable: Driven by slurry pressure without extra power; reduces repeated pipelines and energy loss vs. multiple independent units; some models with frequency conversion for dynamic regulation.
Flexible Configuration for Diverse Scenarios: Combine different specifications, adjust parallel quantity or replace lining materials, adapting to scenarios from fine classification to coarse particle separation.

Product Parameters

Specific Gravity Correction Factors
Specific Gravity	Correction Factor
1.5	1.86
2.0	1.315
2.5	1.07
2.65	1.02
3.0	0.93
3.5	0.83
4.0	0.76
4.5	0.70
5.0	0.66
6.0	0.59
7.0	0.54

Note: For solids with a specific gravity other than 2.73 (for example, iron ore with a specific gravity of 4.5), multiply the D100 value shown in the selection table by this correction factor (e.g.,0.7).

Product Application

Mining & Mineral Processing: Used for grinding circuit classification in large plants to improve flotation efficiency; concentrates tailings in dry discharge system, reducing underflow moisture to ≤40% for stockpiling or recycling.
Coal Processing: Raw coal desliming and clean coal dewatering in 10-million-ton plants; fly ash classification in power plants, fine ash for concrete admixtures, coarse ash for building materials.