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Ceramic Vacuum Filter

Ceramic Vacuum Filter is an efficient solid-liquid separation filtration equipment, designed for filtration and dewatering of fine-grained and viscous materials. Adopting "ceramic filter plate + vacuum negative pressure" integrated technology, combined with backwashing and automatic slag discharge system, it has high filtration precision, low filter cake moisture content and low energy consumption, suitable for refined filtration needs in mineral processing, metallurgy, chemical industry and other fields.

Filter Plate:12-300 Piece

Power:3.5-75 kW

Capacity:1-150 m²

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Product Details

Ceramic Vacuum Filter is an efficient solid-liquid separation filtration equipment, designed for filtration and dewatering of fine-grained and viscous materials. Adopting "ceramic filter plate + vacuum negative pressure" integrated technology, combined with backwashing and automatic slag discharge system, it has high filtration precision, low filter cake moisture content and low energy consumption, suitable for refined filtration needs in mineral processing, metallurgy, chemical industry and other fields.

Main body includes ceramic filter plate, drum, vacuum system, backwashing system, slag discharge device and PLC control system. Ceramic filter plate is made of porous ceramic material, aperture 0.1-5μm optional, filtration area 1-100㎡; drum speed 0.1-5r/min adjustable; vacuum system vacuum degree -0.06~-0.09MPa; backwashing system adopts high-pressure water or compressed air to realize filter plate regeneration; slag discharge device is scraper type or screw type. Processing capacity 0.2-50t/h, filter cake moisture content 8%-25%.

The drum drives the ceramic filter plate to rotate. The filter plate immersed in the slurry tank intercepts the solid phase to form a filter cake under the action of vacuum negative pressure, and the liquid passes through the filter plate into the vacuum system and is discharged; after the drum rotates out of the slurry tank, it passes through the sution area for further dehydration and the backwashing area to remove impurities in the filter cake pores to realize filter plate regeneration; finally, the filter cake is scraped off and discharged by a scraper or screw device in the slag discharge area to complete the continuous filtration cycle.

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Product Advantage

  • High filtration precision: Porous ceramic filter plate has uniform aperture, which can intercept particles as fine as 0.1μm, solid recovery rate ≥99.5%; 

  • Low filter cake moisture content: Vacuum negative pressure deep dewatering, 5%-10% lower than ordinary vacuum filters; 

  • Low energy consumption: No high-speed stirring required, vacuum system energy consumption 30%-50% lower than similar equipment; 

  • Durable filter plate: Ceramic material is corrosion-resistant, wear-resistant and anti-clogging, service life up to 2-5 years; 

  • High automation: PLC full-process automatic control, realizing continuous filtration, backwashing and slag discharge, convenient operation and maintenance.

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Product Parameters

Model

Filter Area

(m²)

Number of Filter Disc

(Circle)

Number of Filter Plate

(Piece)

Tank Volume

(m³)

Installed Power

(kW)

Operation Power

(kW)

Main Frame (L*W*H)

(m)

TC-111120.213.52.01.6*1.4*1.5
TC-442241.07.03.02.4*2.5*2.1
TC-662241.27.06.02.4*2.9*2.5
TC-993361.79.07.02.7*2.9*2.5
TC-12124482.211.07.53.0*2.9*2.5
TC-15155602.711.58.03.3*3.0*2.5
TC-21217844.013.59.04.6*3.0*2.6
TC-24248964.516.510.54.9*3.0*2.6
TC-272791085.017.011.05.2*3.0*2.6
TC-3030101205.517.511.55.5 * 3.0 * 2.6
TC-3636121447.023.016.06.6*3.0*2.6
TC-4545151808.525.019.07.5*3.0*2.6
TC-60601518012.533.022.07.5*3.3*3.0
TC-80802024016.240.024.09.0*3.3*3.0
TC-1021021720418.553.035.08.8*3.6*3.3
TC-120120202402060.040.09.7* 3.6* 3.3
TC-150150253002475.047.011.2*3.6*3.3

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Product Application

  • Mineral processing field: Non-ferrous metal concentrate filtration (copper, lead, zinc), precious metal slurry filtration, fine tailings dry discharge; 

  • Metallurgical industry: Iron and steel plant dust filtration, metallurgical waste residue filtration, rare metal purification filtration;

  • Chemical industry: Chemical product crystallization filtration, catalyst recovery, dye intermediate filtration;

  • Non-metallic mineral processing: Kaolin purification filtration, graphite concentrate filtration, quartz sand refining filtration;

  • Environmental protection industry: Industrial wastewater deep filtration, sludge dewatering, hazardous waste filtration treatment.

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