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Disc Vacuum Filter

Disc Vacuum Filter is a core large-scale solid-liquid separation equipment, designed for continuous filtration and dewatering of medium and fine-grained materials. Adopting "multi-disc parallel filtration + vacuum negative pressure dewatering" integrated technology, combined with automatic unloading and filter cloth regeneration system, it realizes large-capacity continuous operation with stable filter cake moisture content, widely suitable for batch production needs in mineral processing, metallurgy, coal and other fields.

Diameter:1800-2700 mm

Power:1.5-4 kW

Capacity:9-116 m²

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Product Details

Disc Vacuum Filter is a core large-scale solid-liquid separation equipment, designed for continuous filtration and dewatering of medium and fine-grained materials. Adopting "multi-disc parallel filtration + vacuum negative pressure dewatering" integrated technology, combined with automatic unloading and filter cloth regeneration system, it realizes large-capacity continuous operation with stable filter cake moisture content, widely suitable for batch production needs in mineral processing, metallurgy, coal and other fields.

The main body consists of filter disc group, main shaft transmission system, slurry tank, vacuum suction system, scraper unloading device, filter cloth cleaning system and PLC control system. The filter disc adopts stainless steel frame covered with polyester/nylon filter cloth, with single disc diameter 1.5-5.5m, customizable number of discs 2-12, total filtration area 5-350㎡; main shaft speed is stepless adjustable at 0.1-3r/min; vacuum system vacuum degree is stable at -0.05~-0.085MPa; unloading scraper angle can be fine-tuned, combined with high-pressure water + compressed air double cleaning mode to regenerate filter cloth. Processing capacity 5-550t/h, filter cake moisture content 15%-35%, suitable for material particle size 0.01-2mm.

After the equipment is started, the main shaft drives multiple groups of filter discs to rotate synchronously, and about 1/3 of each disc area is immersed in the slurry tank. Under the negative pressure of the vacuum system, the liquid in the slurry is sucked into the filtrate tank through the filter cloth, and the solid particles are intercepted by the filter cloth and form a uniform filter cake on the disc surface; as the disc rotates, the filter cake rotates out of the liquid surface and enters the suction area to further remove interstitial water; when reaching the unloading area, the adjustable angle scraper scrapes off the filter cake by force, which is discharged through the collecting tank; finally, the disc enters the cleaning area, and high-pressure water and compressed air alternately wash the filter cloth pores to remove residual impurities and realize filter cloth regeneration, completing the continuous cycle of "filtration-suction-unloading-regeneration".

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Product Advantage

  • Super large processing capacity: Multi-disc parallel operation, maximum total filtration area up to 350㎡, single equipment maximum processing capacity 550 tons per hour, suitable for large production lines;

  • Continuous and efficient operation: Uninterrupted full-process cycle, production efficiency increased by more than 50% compared with intermittent filter press, reducing process waiting time;

  • Wide adaptability: Can process various materials from fine mud to medium particles by replacing filter cloth with different apertures (0.05-2mm) and adjusting disc speed;

  • Low operation and maintenance cost: The filter cloth is made of wear-resistant material, combined with double cleaning and regeneration system, service life extended to 3-6 months; high degree of automation, only 1-2 people needed to monitor a single equipment;

  • Compact floor space: Vertical multi-disc layout, unit processing capacity floor space saves 30%-50% compared with belt filter, facilitating workshop layout planning.

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Product Parameters

ModelPG18-4PG27-6PG39-4PG58-6PG78-8PG97-10PG116-12
Filter Area (m²)182739587897116
Quantity of Filter Disc464681012
Diameter of Filter Disc (mm)1800180027002700270027002700
Rotating Speed of Filter Disc (r/min)10.135-0.6070.135-0.6070.135-0.6070.15-0.670.15-0.670.148-0.660.148-0.66
20.254-1.140.254-1.140.254-1.140.254-1.140.254-1.140.285-1.2850.285-1.285
3




0.44-1.980.44-1.98
Rotating Speed of Agitator (r/min)60606060606060
Main Drive MotorModelYCTL132-4BYCTL132-4BYCT160-4AYCT160-4BYCT160-4BYCTL180-4AYCTL180-4A
Power (kW)1.51.52.23344
Rotating
 Speed
 (r/min)
1230-1251230-1251250-1251250-1251250-1251250-1251250-125
Drive Motor of AgitatorModelY90L-4Y90L-4Y90L-4Y100L1-4Y100L1-4Y112M-4Y112M-4
Power (kW)1.11.11.52.22.244
Rotating
 Speed
 (r/min)
1440144014401440144014401440
Vacuum PumpModelSZ-42YK-27SZ-4SZ-4SZ-42YK-1102YK-110
Quantity1112211
BlowerModelSZ-2SZ-2SZ-2SZ-3SZ-3SZ-3SZ-3
Quantity1111111
Weight (kg)350045006000800090001000012000
Overall    Dimensions: (L*W*H) (mm)2820*2355
 *2295
3820*2355
 *2295
3015*3275
 *3275
3930*3355
 *3275
4730*3355
 *3275
5530*3355
 *3275
6330*3355
 *3275


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Product Application

  • Mineral processing industry: Dewatering of copper/iron/lead-zinc flotation concentrate, filtration of magnetite/hematite magnetic separation concentrate, pretreatment of tailings dry discharge;

  • Coal industry: Deep dewatering of coking clean coal, recovery and filtration of coal slime in coal preparation plant, de-medium and ash reduction of thermal coal;

  • Metallurgical industry: Filtration of blast furnace slag granulation slurry in iron and steel plant, dewatering of non-ferrous metal smelting (aluminum/nickel/cobalt) slag, recovery and utilization of dust and mud;

  • Non-metallic mineral processing: Gypsum ore dewatering, limestone slurry filtration, flotation concentrate filtration of phosphate ore;

  • Environmental protection field: Sludge dewatering in industrial wastewater treatment, volume reduction of river dredging sediment, harmless filtration treatment of chemical waste residue.

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info@chinashunzhi.com