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Disc Feeder

The Disc Feeder is a continuous and uniform feeding equipment. It quantitatively conveys the materials in the silo to the subsequent equipment through a rotating disc. It has the characteristics of stable feeding, convenient adjustment and simple structure, and is suitable for feeding scenarios of loose materials such as granular and powdery materials.

Diameter:300-2000 mm

Power:0.55-5.5 kW

Capacity:0-88.4 t/h

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Product Details

The Disc Feeder is a continuous and uniform feeding equipment. It quantitatively conveys the materials in the silo to the subsequent equipment through a rotating disc. It has the characteristics of stable feeding, convenient adjustment and simple structure, and is suitable for feeding scenarios of loose materials such as granular and powdery materials.

The Disc Feeder is mainly composed of a disc, a driving device, an adjusting device, a silo, a scraper and a frame. The disc is welded with wear-resistant steel plate, with a smooth and flat surface, and can be subjected to wear-resistant treatment (such as surfacing wear-resistant layer) according to material characteristics; the driving device is composed of a motor, a reducer and a coupling, driving the disc to rotate at a constant speed; the adjusting device includes a gate adjusting mechanism and a scraper adjusting mechanism. 

The gate adjusting mechanism controls the thickness of the material layer on the disc by adjusting the height of the gate, and the scraper adjusting mechanism controls the discharge volume by adjusting the gap between the scraper and the disc; the silo is located above the disc for storing materials to be fed, and a reasonable gap is left between its bottom and the disc to prevent material jamming; the scraper is fixed on the frame for scraping the materials on the disc to the discharge port. According to the installation method, the equipment can be divided into seat type and hanging type; according to whether it is equipped with a stirring device, it can be divided into ordinary type and stirring type (suitable for materials that are easy to agglomerate).

The materials in the silo fall onto the rotating disc under the action of gravity, forming a material layer of a certain thickness. The disc rotates at a constant speed driven by the driving device. When the materials on the disc rotate to the scraper position, the scraper scrapes the materials off the disc surface, and the materials slide down along the scraper to the discharge port, and then are conveyed to the subsequent equipment. By adjusting the height of the gate, the thickness of the material layer on the disc can be changed. The thicker the material layer, the larger the feeding volume per unit time; at the same time, adjusting the gap between the scraper and the disc can control the thoroughness of scraping and ensure uniform discharge of materials. For materials that are easy to agglomerate, the disc feeder with a stirring device can break up the agglomerated materials through the stirring mechanism to ensure the continuity of feeding.

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Product Advantage

  • Stable feeding: The uniform rotation of the disc combined with precise material layer adjustment controls the fluctuation range of the feeding volume within ±3%, ensuring the stability of the subsequent process;

  • Convenient adjustment: The feeding volume can be continuously adjusted by adjusting the gate height and scraper gap mechanically or electrically, adapting to different process requirements;

  • Simple structure: Few parts, convenient maintenance, low failure rate, and service life up to 8-10 years;

  • Good wear resistance: The disc surface is treated with wear resistance, and the scraper is made of wear-resistant alloy material, which has strong wear resistance and is suitable for feeding wear-resistant materials such as ore;

  • Strong adaptability: The structure with or without stirring can be selected according to material characteristics, which can be adapted to different types of silos and subsequent equipment, with flexible installation.

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Product Parameters

TypeModel

Disk Diameter

(mm)

Rotating Speed of Disk

(r/min)

Max. Feed Size

(mm)

Feed Capacity

(t/h)

Motor Model

Motor Power

(kW)

Weight

(kg)


YG30030010.0200-1.8Y80L-40. 55115

YG40040010.70-2.6Y90L-61.1120

YG5005000-3.3124
CloseYG60060010.00-5.0130
HangedYG8008009300-8.0Y80L-40.55195

YG100010009300-12Y90L-41.5263

YG150015007400-22Y132M2-65.5755

YG200020005500-80Y160L-6112517

DK6006007.53251.8-3.9Y90L-61.1410

DK8008007.53303.5-7.6600

DK100010007.50401.8-16.7Y100L-61.5725
Open HangedDK130013006.5504.3-27.9Y132S-63846
DK160016006607.03-48.6Y132M1-641980

DK180018005709.26-60Y132M2-65.53070

DK200020008013.6-88.4Y132M2-63260


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Product Application

It is widely used in the feeding of ore and tailings in the mining industry; the feeding of coke and ore in the metallurgical industry; the feeding of cement, limestone and gravel in the building materials industry; the feeding of raw coal and coal powder in the coal industry; the feeding of chemical fertilizers and chemical raw materials in the chemical industry. For example, in the mine crushing production line, it is used for quantitative feeding from the silo to the jaw crusher to ensure stable load of the crusher and improve crushing efficiency; in the cement plant production line, it is used for quantitative feeding to the ball mill to ensure the grinding effect and stable output of the ball mill.

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