RCYD Self-Cleaning Magnetic Overband Separator

This self-cleaning magnetic separation device utilizes high-performance permanent magnets (e.g., neodymium-iron-boron) as the magnetic source. Built on the foundation of high-intensity permanent magnetic separators, it incorporates additional components including a reducer, iron-removing belt, and rollers. It automatically extracts ferromagnetic materials weighing 0.1–50 kg from moving bulk materials. The permanent magnetic core boasts an extended service life, with a typical magnetic loss rate of less than 3% over 10 years, eliminating the need for frequent manual iron removal.

Width:500-2000mm

Power:1.5-7.5 kW

Capacity:10-400 t/h

Details
Advantage
Parameters
Application

Product Details

The permanent magnetic system generates a strong magnetic field. As materials pass directly beneath the separator, ferromagnetic impurities are adsorbed onto the surface of the iron-removing belt. Driven by a geared motor, the belt continuously runs; when the belt segment with adsorbed impurities moves to the non-magnetic zone, the impurities are scraped off by the scrapers and collected in the iron bin, realizing continuous automatic iron separation.

Product Advantage

Energy Efficiency: Eliminates the need for excitation coils, external power supplies, and cooling systems. Compared to electromagnetic separators, it reduces energy consumption and lowers operational costs significantly.
Enhanced Safety: Maintains magnetic attraction even during power outages, preventing adsorbed iron impurities from falling back onto the conveyor belt and avoiding secondary contamination or equipment damage.
Low Maintenance: Features a simplified structure with low failure rates. The permanent magnetic core has a long service life, reducing downtime for maintenance and repairs.
Stable Magnetic Performance: The magnetic circuit is engineered using computer simulation, with a dual-pole structure ensuring high magnetic field intensity and gradient. The neodymium-iron-boron magnetic source offers high magnetic energy product and slow magnetic decay, maintaining consistent performance over long-term use.
Reliable Operation: The rollers adopt a waist drum design with automatic belt tracking functionality. Fully sealed cast steel bearing housings prevent dust ingress, extending bearing service life and enabling operation in harsh environments.
Efficient Automatic Iron Discharge: Equipped with an iron-removing belt and scrapers, it automatically conveys adsorbed ferromagnetic impurities to an iron collection bin, preventing impurity re-entrainment into the material flow.

Product Parameters

Model	Suitable Belt Width (mm)	Rated Suspension Height (mm)	Magnetic Intensity (mT)	Material Depth (mm)	Drive Power (kW)	Max. Belt Speed (m/s)	Capacity (t/h)	Duty	Weight (kg)	Overall Dimensions (mm)
RCYD(C)-5	500	150	60	80	1.5	4.5	10-30	Continuous	750	1900	735	935	950	753
RCYD(C)-6	600	175	60	120	1.5	4.5	30-60	Continuous	920	2020	780	1030	1100	753
RCYD(C)-6.5	650	200	70	150	2.2	4.5	60-80	Continuous	1200	2140	780	1080	1200	888
RCYD(C)-8	800	250	70	200	2.2	4.5	80-120	Continuous	1400	2540	796	1280	1300	1088
RCYD(C)-10	1000	300	70	250	3.0	4.5	120-180	Continuous	2120	2750	920	1550	1400	1335
RCYD(C)-12	1200	350	70	300	4.0	4.5	180-220	Continuous	3350	2950	970	1720	1550	1515
RCYD(C)-14	1400	400	70	350	4.0	4.5	220-260	Continuous	4450	3150	1050	1980	1800	1755
RCYD(C)-16	1600	450	70	400	5.5	4.5	260-600	Continuous	6200	3750	1180	2210	1950	1850
RCYD(C)-18	1800	500	72	450	7.5	4.5	300-350	Continuous	8100	3950	1210	2450	2200	2130
RCYD(C)-20	2000	550	72	500	7.5	4.5	350-400	Continuous	9700	4350	1300	2700	2400	2410

Product Application

Ideal for use in thermal power generation, cement production, wood processing, coal handling, chemical manufacturing, metallurgy, mining, glass production, papermaking, and other industries. For instance, in the coal industry, it removes iron impurities from coal to protect crushers and other processing equipment; in glass factories, it eliminates ferromagnetic contaminants from raw materials to ensure glass product quality.