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Hematite Separation


Production Line

The hematite processing line adopting stage grinding and stage separation for high separation efficiency. The combination of strong magnetic separation and reverse flotation process ensures the concentrate grade and environmental protection.

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Process Description

Introduction: The hematite processing line adopting stage grinding and stage separation for high separation efficiency. The combination of strong magnetic separation and reverse flotation process ensures the concentrate grade and environmental protection.

Application: Hematite separation process is suitable for complex structure hematite ore, such as hematite ore and impurities with uneven distribution of particle size, hematite ore with large content of fine particle, hematite ore with small amount of magnetite and the gangue minerals containing quartz or kaolin.

  • Stage-grinding to Reduce Subsequent Workload and Costs

  • In the first grinding and classification stage, ball mill and hydrocyclone consists the closed circuit. It guarantees the classification efficiency and classification particle size. At the same time, it separates part of regular concentrates at advance. Part of low-grade tailings are discarded by high-gradient magnetic separator. It can reduce the middling regrinding amount and metal loss, also avoiding overgrinding.

  • Magnetic Separation - Flotation Combined Processing Technology, Environmental Friendly

  • The magnetic separation can separate regular coarse concentrates and tailings in time, which fits the principle of early recovery and early discarding as possible. It also reduces the flotation workload and costs.

  • Strong Magnetic Discarding to Provide Flotation Condition

  • Strong magnetic separation can recover the fine particle iron ore. It has double effects of desliming and discarding tailings. It can provide good conditions for flotation operation.

  • Verse Flotation to Float the Less Part

  • Verse flotation has a simple reagent system, which can obviously reduce the flotation reagent into the slurry. It can reduce the adverse reactions of flotation.

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Processing Flow

  • Crushing and Grinding: After crushing hematite ore, grind it into pulp with ball mills to achieve monomer dissociation of hematite.

  • Preconcentration (Optional): Adopt dense medium separation or magnetic pulley preconcentration to discard part of waste rock and improve the grade of ore entering the mill.

  • Magnetic Separation (Roasting Magnetic Separation/Weak Magnetic Separation):

  • Roasting Magnetic Separation: Roast hematite to form magnetite, then separate it with low-intensity magnetic separators to obtain iron concentrate;

    Weak Magnetic Separation: Directly enrich some hematite with strong magnetism by low-intensity magnetic separators.

  • Flotation: Adopt reverse flotation to depress iron minerals and float gangue minerals to upgrade iron concentrate grade.

  • Gravity Separation (Optional): For coarse-grained hematite, use gravity separation for auxiliary enrichment.

  • Thickening and Dewatering: Concentrate and dewater iron concentrate to obtain iron concentrate filter cake.

  • Drying (Optional): Dry the filter cake for easy storage and transportation.

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